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Bergey Windpower's
newest product is the 1,000 Watt BWC XL.1. The BWC XL.1 is currently
available only as a 24 VDC battery-charging system.
With a rotor
diameter of 2.5 meters (8.2 ft) and a peak output of approximately 1,300 watts the XL.1
is intended for the off-grid home market in the U.S. and for rural
electrification programs in developing countries. It is also a
perfect upgrade system for current owners of micro-turbines, such as the Air 303
or 403.
The XL.1 combines a number of advanced technical features, including a
completely new airfoil, to provide the highest efficiency yet achieved in a
small wind turbine at a cost of energy ~ 10% lower than the current price
leader. And, the XL.1 carries the industry-leading Bergey
5-year warranty. "We are very excited about the XL.1. We think
customers are really going to like this machine" notes Mike Bergey, BWC's president.
The XL.1 is an up-wind, horizontal-axis,
three- bladed turbine. The blades are pultruded fiberglass, a material that
is over ten times stronger than the injection- molded plastic used on most small wind
turbines. In fact, pultrusions have a breaking strength exceeding 100,000
psi, which is twice as strong as normal steel. "Just about
any blade material will hold up in light to moderate winds. But, when the
storms come, weak blades can put the whole system at risk." And the
new BWC SH3045 airfoil makes the XL.1's blade probably the most efficient ever
on a small wind turbine.
The photo
to the right shows an XL.1 installed by Brooks Solar (Chelan, WA) at a renewable
energy trade fair in Oregon.
The blades attach directly to a
specially designed very-low-speed permanent magnet alternator which uses
state-of-the-art neodymium super- magnets. "We have designed an
oversized alternator that slows the rotor down and makes the turbine very
quiet." Overspeed protection is provided by the proven BWC AutoFurl
passive sideways furling system. "In spite of the claims otherwise,
no other overspeed protection system has proven to be more reliable or effective
than AutoFurl."
The XL.1 includes
the BWC PowerCenter controller which controls battery charging, has a low-end
boost for superior low wind speed performance, "slow-mode" rotor
idling when the batteries are full, an electrical braking system, and even includes
a 30 A controller for the solar modules that are often a part of a complete
hybrid
system. The PowerCenter allows an auxiliary or "dump" load to
be connected to utilize excess wind (and/or solar) power after the
batteries are fully charged.
Low wind
speed performance is greatly enhanced by a low-end-boost circuit that optimally
loads the wind turbine down to wind speeds as low as 5.6 mph (2.5 m/s).
Combined with the new blade system, this circuitry allows the XL.1 to produce
useful power more than 6,000 hours a year at a typical site. For
reference, a typical solar system produces power 3,500 hours a year at a typical
site.
The XL.1
is offered with a tubular Tilt-up tower in heights from 18
m (60 ft) to 29 m (100 ft). These kits will be be easy to install and will offer customers a
complete "ready to install" kit. "There's been a need for
more complete integration between turbine and tower packages for small wind turbines and we
think our new line will fill that gap."
The
Owners Manual and the Installation Manual for the XL.1 are available on-line as PDF files. See the links below.
Compare the XL.1 with other leading small wind turbine products, click
here.
Click
here for the current product advertisement from Home Power magazine.
(89 KB PDF)
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